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When finished, gently cover the countertop with a sheet of plastic or damp burlap to protect it from dust and dirt. I hope you are as inspired as I am in turning such an industrial material like concrete into something beautiful for your kitchen, bathroom, or any countertop project. Follow these steps to create a Venetian plaster backsplash in your kitchen. If you want to add color to the countertop, now’s the time to add pigment to the mix. The countertop rests on a base of ½-inch-thick cement board, enabling you to keep the concrete 1 inch thick except at the edges, which are just deep enough to hide the cement board. Rather, the 2x4s the frame should be attached to each other and the mold should lie within the frame. The cost of concrete countertops will depend on if you go the DIY route or have them professionally installed (either pre-cast or poured in place)—and how much personalization you want. STEP 1: Building Concrete Countertop Forms. Using a small spade or bucket, pour the concrete into the mold, pressing and compacting it as you fill the mold to a depth of about 1 inch or halfway full. The cement you’ll be using is heavy, so use a couple of 2- x 6-inch boards stretched between the sawhorses as … Work in long strokes from one edge to the other. There are several ways you can make concrete countertops and several recipes for the concrete out there. These seams can often be concealed with color-matched grout or a veined finish, or they can even be used as an attractive design element (see this massive concrete dining table made of three slab sections joined by decorative stainless steel bands). If you need to have a cutout in your countertop for a cooktop or sink, measure and mark it on the mold's base. Keep one hand on the top of the sander as you polish the edges. Keep sanding and testing until each edge and surface feels smooth to the touch. Smooth the concrete surface with a hand trowel. WeightA 1 ½ inch thick countertop made of standard concrete has an approximate weight of 18.75 pounds per square foot. Then use a hammer and the new screws to pry each side away from the concrete slab. On this kitchen island, for example, the top is 1 ½ inches thick overall, but appears to be much thicker because it was cast with a 6-inch drop-front apron. We incorporate lightweight cores and then use layers of metal/fiberglass mesh and specialty concretes,” says Jaegli. 9-Foot Free Span Concrete Kitchen Countertop, Creative Curves Are Outcome of Countertop's Challenging Size, A Concrete Countertop Captain Ahab Would Love. Measure the mold and cut a series of 2x4s for a support frame around it. Set the galvanized wire into the concrete, taking care that it does not touch the edges of the mold. Concrete countertops are becoming more and more popular, mainly because natural stone is durable. Remove the screws holding the mold sides to the base. This is the most common thickness which gives countertop edges a very mainstream look. When done, wipe the slab with a damp rag to remove any loose grit and concrete dust. With some basic knowledge, you can prevent these basic problems with concrete countertop mix designs. To determine the size of your countertop, measure the base cabinets or your existing countertop. Remember that the concrete at the bottom of mold will become the top of the concrete slab. Prepare the installation by running a thick bead of silicone caulk around the upper edge of the cabinet. The concrete you’ll be pouring is heavy – about 10 to 15 pounds per-square foot and you don’t want the edges of the mold to bend with the weight. Prepare the surface for finishing by etching it with a solution made from 1 ounce of muriatic acid mixed in 1 gallon of water. How much do concrete counterops weigh? A mild soap and warm water is recommended for daily cleaning. Standard cabinetry will typically support this weight because it’s distributed over a large area. Making a concrete countertop does require an understanding of the basics of working with concrete. To appear to be thicker than a normal 3cm edge, it has a feather mitre. Lay three boards underneath the mold - lengthwise, each a bit longer than the actual mold. Be careful not to drill all the way through – you don’t want to disturb the mold edge. Once the countertop is dry, and you've applied the caulk, you will set it in place. The stone isn’t really that thick, you know. It does make for a look that is less about detail and more about integrity of … ThicknessThe standard concrete countertop slab thickness is 1 ½ to 2 inches, similar to countertops made of marble or granite. Remove the cutout sides using the same technique. When the slab comes out of the mold, it’s going to have imperfections. 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